q = (k / s) A dT
= U A dT (1)
where
q = heat transfer (W, J/s, Btu/hr)
k = Thermal Conductivity of material (W/m K or W/m oC, Btu/(hr oF ft2/ft))
s = material thickness (m, ft)
A = heat transfer area (m2, ft2)
U = k / s
= Coefficient of Heat Transfer (W/(m2K), Btu/(ft2 h oF)
dT = t1 - t2= temperature gradient - difference - over the material (oC, oF)
A plane wall is constructed of solid iron with thermal conductivity 70 W/moC. Thickness of the wall is 50 mm and surface length and width is 1 m by 1 m. The temperature is 150 oC on one side of the surface and 80 oC on the other.
The conductive heat transfer through the wall can be calculated
q = [(70 W/m oC) / (0.05 m)] [(1 m) (1 m)] [(150 oC) - (80 oC)]
= 98000 (W)
= 98 (kW)
This calculator can be used to calculate conductive heat transfer through a wall. The calculator is generic and can be used for both metric and imperial units as long as the use of units is consistent.
The heat conducted through a wall with layers in thermal contact can be calculated as
q = dT A / ((s1 / k1) + (s2 / k2) + ... + (sn / kn)) (2)
where
dT = t1 - t2
= temperature difference between inside and outside wall (oC, oF)
Note that heat resistance due to surface convection and radiation is not included in this equation. Convection and radiation in general have major impact on the overall heat transfer coefficients.
A furnace wall of 1 m2 consist of 1.2 cm thick stainless steel inner layer covered with 5 cm outside insulation layer of insulation board. The inside surface temperature of the steel is 800 K and the outside surface temperature of the insulation board is 350 K. The thermal conductivity of the stainless steel is 19 W/(m K) and the thermal conductivity of the insulation board is 0.7 W/(m K).
The conductive heat transport through the layered wall can be calculated as
q = [(800 K) - (350 K)] (1 m2) / ([(0.012 m) / (19 W/(m K))] + [(0.05 m) / (0.7 W/(m K))])
= 6245 (W)
= 6.25 kW
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