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Steel Pipes Expansion Loops - Design and Sizing Guide

Steel pipe expansion loops and their importance in managing thermal expansion, and how to design and size them effectively. Key considerations, calculations, and installation tips to prevent stress and damage in piping systems.

The expansion loop is a common way to absorb temperature expansion and contraction in steel pipes. Expansion loops can be fabricated from standard pipes and elbows.

Steel pipe temperature U-bends expansion loops

Steel Pipes - Thermal Expansion Loops
Nominal Pipe Size
(mm)
Approximate Expansion Capacity (mm)
Width of Expansion Loop - w - (m)
0.51.01.52.02.5
25 35 130      
32 25 100 210    
40 20 70 150    
50   65 125 200  
65   50 100 150 220
80   40 75 125 190
100   35 65 115 150

Steel pipes - temperature expansion loops diagram

U-Bends Expansion Compensator Calculator

Metric Units

This calculator can be used to calculate required width and height of an U-bends expansions compensator.

Imperial Units

The U-loops calculation is based on equation

w = 0.015 (dl ⋅ D)1/2       (1)

where

w = width of loop (m)

dl = α ⋅ dt ⋅ S = temperature expansion (m)

α = temperature expansion coefficient (m/moC)

dt = temperature change (oC)

S = length of expanding pipe (m)

D = diameter of pipe (m)

The offset of the loop is 2 w. The length of the loop is 5 w.

Z-Bends Expansion Compensator Calculator

z-bends expansion pipe line compensator

Metric Units

This calculator can be used to calculate required offset in a Z-bends expansions compensator.

Imperial Units

L-Bends Expansion Compensator Calculator

l-bends expansion pipe line compensator

Metric Units

This calculator can be used to calculate required offset in a Z-bends expansions compensator.

Imperial Units

This calculator can be used to calculate required offset in a Z-bends expansions compensator.

The L-loop calculation is based on equation

L = 0.063 (dl ⋅ D)1/2       (2)

where

L = length of loop (m)

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