Piping Materials - Galvanic Corrosion
Connecting pipes of different materials may cause galvanic corrosion and serious damage.
When connecting pipes of various materials the difference in electrode potential may cause galvanic corrosion and serious damage on pipes, valves and other equipment in the system. Under certain circumstances in environments like water with free ions (like salt sea water), acids or bases, higher temperatures and enough oxygen, systems deteriorates very fast.
It is common to connect copper and low-carbon steel and in piping systems like this the steel corrodes many times faster than steel would do alone.
In a connection the metal with the lower electro-chemical potential will be the cathode and remain unchanged. The metal with the higher potential will be the anode and will corrode. The list below indicates galvanic relationships between commonly used materials in piping systems.
- metals above resists metals below
- the greater the distance is between two metals, the greater the speed of corrosion
| Platinum |
| Gold |
| Graphite |
| Silver |
| Silver Solder |
| Titanium |
| Hastelloy C 4) |
| Monel |
| Stainless Steel (passive) |
| Nickel (passive) |
| Nickel-copper alloys |
| Bronzes |
| Copper |
| Brasses |
| Nickel (active) |
| Lead-Tin Alloys |
| Lead |
| Tin |
| Soft-solder |
| Hastelloy A 4) |
| Stainless Steel 316 1) |
| Stainless Steel 430 2) |
| Stainless Steel 410 3) |
| Cast Iron |
| Low-carbon Steel |
| Cadmium |
| Aluminum Alloys |
| Aluminum |
| Zinc |
| Magnesium Alloys |
| Magnesium |
1) Austenitic stainless steel with increased molybdenum content to increase resistance to corrosion compared to other 300 series alloys. Resist scaling at temperatures up to 1600 oF (871 oC). Used in industry, in marine environments and in a wide range of general industrial components.
2) Basic ferritic non-heat treatable stainless steel. Its strengths are in ductility, formability, good corrosion and oxidation resistance, thermal conductivity and finish quality. Used in automotive and architectural trim, heat exchangers and scientific equipment.
3) Martensitic stainless which attain high mechanical properties after heat treatment. Good impact strength, corrosion and scaling resistance up to 1200 oF (649 oC). Used in cutlery, steam and gas turbine blades and buckets, valve components and fasteners.
4) Hastelloy is a trademark for a series of high-strength, nickel based, corrosion resistant alloys. Other components includes molybdenum and chromium. Hastelloy is used in chemical applications. Resistant to pitting, stress-corrosion cracking and to oxidizing atmospheres up to 1900 oF (1037 oC).
Related Topics
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Corrosion
Corrosion in piping systems caused by thermodynamic and electrochemical processes - corrosion problems and methods of protection and prevention.
Related Documents
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AWWA C115 - Ductile-Iron Threaded Pipe - Dimensions
Dimensions of threaded ductile-iron pipe according AWWA C115. -
AWWA C151 - Ductile-Iron Pipe Centrifugally Cast - Dimensions
Dimensions of ductile-iron pipes according AWWA C151/A.21.51. -
Copper Tubes - Corrosion Resistance to Chemicals
Copper tubes corrosion resistance to different products and chemicals. -
Galvanic Corrosion vs. Electrode Potential
Introduction to electro chemical series and corrosion of metals. -
Metals - Corrosion Resistance to Aggresive Fluids
Common metals and their corrosion resistance to aggressive fluids like acids, bases and more. -
Metals in Seawater - Galvanic Series
Galvanic series of metals in seawater. -
Nickel Binary Eutectic Alloys - Melting Points
Ni - Nickel - binary eutectic alloys and melting points. -
Solder Joints - Pressure Ratings vs. Temperature
Solder joints and their pressure ratings according ASME B16.18. -
Stainless Steels - Identification Tests
Magnetic, spark, hardness and acid identification tests for austenitic, martensitic and ferritic stainless steels. -
Types of Corrosion
Uniform, pitting, galvanic, crevice, concentration cell and graphitic types of corrosion.
