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Metals - Corrosion Resistance to Aggresive Fluids

Common metals and their corrosion resistance to aggressive fluids like acids, bases and more.

A major problem in process industry is corrosion of metals in pipes, valves and other parts of the constructions. Acceptable combinations of more or less aggressive fluids and commonly used materials are indicated below.

Note! Remember that corrosion is a complicated issue, depending on the combinations of materials and the fluids, the fluid temperatures, the surrounding environment and the galvanic currents in constructions. The table below must be used with care. Always check with the producer of the material.

For full table with Durimet, Monel, Hasteloy, Titanium, Cobalt Base Alloy and 416 Stainless Steel - rotate the screen!

Metals - Corrosion Resistance to Aggresive Fluids
Fluid1)Good 2)Be Careful 3)Not Usable
Metal
Carbon SteelCast Iron302 and 304 Stainless Steel316 Stainless SteelBronzeDurimetMonelHasteloy BHasteloy CTitaniumCobalt base alloy 6416 Stainless Steel
Acetaldehyde 1 1 1 1 1 1 1 na 1 na na 1

Acetic acid,
air free

3 3 2 2 2 1 2 1 1 1 1 3
Acetic acid,
aerated
3 3 1 1 1 1 1 1 1 1 1 3
Acetic acid,
vapors
3 3 1 1 2 2 2 na 1 1 1 3
Acetone 1 1 1 1 1 1 1 1 1 1 1 1
Acetylene 1 1 1 1 1 1 1 1 na 1 1
Alcohols 1 1 1 1 1 1 1 1 1 1 1 1
Aluminum
sulfate
3 3 1 1 2 1 2 1 1 1 na 3
Ammonia 1 1 1 1 3 1 3 1 1 1 1 1
Ammonium
chloride
3 3 2 2 2 1 2 1 1 1 2 3
Ammonium
nitrate
1 3 1 1 3 1 3 1 1 1 1 3
Ammonium
phosphate
4 3 1 1 2 2 2 1 1 1 1 2
Ammonium
sulfate
3 3 2 1 2 1 1 1 1 1 1 3
Ammonium
sulfite
3 3 1 1 3 1 3 na 1 1 1 2
Aniline 3 3 1 1 3 1 2 1 1 1 1 3
Asphalt 1 1 1 1 1 1 1 1 1 na 1 1
Beer 2 2 1 1 2 1 1 1 1 1 1 2
Benzene
(benzol)
1 1 1 1 1 1 1 1 1 1 1 1
Benzoic
acid
3 3 1 1 1 1 1 1 1 1
Boric
acid
3 3 1 1 1 1 1 1 1 1 1 2
Butane 1 1 1 1 1 1 1 1 1 1 1
Calcium
chloride
(alkaline)
2 2 3 2 3 1 1 1 1 1 na 3
Calcium
hypochlorite
3 3 2 2 2 1 2 3 1 1 na 3
Carbolic
acid
2 2 1 1 1 1 1 1 1 1 1
Carbon
dioxide, dry
1 1 1 1 1 1 1 1 1 1 1 1
Carbon
dioxide, wet
3 3 1 1 2 1 1 1 1 1 1 1
Carbon
disulfide
1 1 1 1 3 1 2 1 1 1 1 2
Carbon
tetrachloride
2 2 2 2 1 1 1 2 1 1 na 3
Carbonic
acid
3 3 2 2 2 1 1 1 1 1
Chlorine
gas
1 1 2 2 2 1 1 1 1 1 2 3
Chlorine
gas, wet
3 3 3 3 3 3 3 3 2 1 2 3
Chlorine,
liquid
3 3 3 3 2 2 3 3 1 1 2 3
Chromic
acid
3 3 3 2 3 3 1 3 1 1 2 3
Citric
acid
3 3 2 1 1 1 2 1 1 1 2
Coke
oven gas
1 1 1 1 2 1 2 1 1 1 1 1
Copper
sulfate
3 3 2 2 2 1 3 na 1 1 na 1
Cottonseed
oil
1 1 1 1 1 1 1 1 1 1 1 1
Creosote 1 1 1 1 3 1 1 1 1 1 1
Ethane 1 1 1 1 1 1 1 1 1 1 1 1
Ether 2 2 1 1 1 1 1 1 1 1 1 1
Ethyl
chloride
3 3 1 1 1 1 1 1 1 1 1 2
Ethylene 1 1 1 1 1 1 1 1 1 1 1 1
Ethylene
glycol
1 1 1 1 1 1 1 na na na 1 1
Ferric
chloride
3 3 3 3 3 3 3 3 2 1 2 3
Formaldehyde 2 2 1 1 1 1 1 1 1 1 1 1
Formic
acid
3 3 2 2 1 1 1 1 1 3 2 3
R-12 dichloro-difluoromethane 
wet
2 2 2 1 1 1 1 1 1 1 1 na
R-12 dichloro-difluoromethane
 dry
2 2 1 1 1 1 1 1 1 1 1 na
Furfural 1 1 1 1 1 1 1 1 1 1 1 2
Gasoline 1 1 1 1 1 1 1 1 1 1 1 1
Glucose 1 1 1 1 1 1 1 1 1 1 1 1
Hydrochloric acid, aerated 3 3 3 3 3 3 3 1 2 1/2 2 3
Hydrochloric acid, air free 3 3 3 3 3 3 3 1 2 1/2 2 3
Hydrofluoric acid, aerated 2 3 3 2 3 2 3 1 1 3 2 3
Hydrofluoric acid, air free 1 3 3 2 3 2 1 1 1 3 na 3
Hydrogen 1 1 1 1 1 1 1 1 1 1 1 1
Hydrogen peroxide 2 1 1 3 1 3 2 2 1 na 2
Hydrogen sulfide, liquid 3 3 1 1 3 2 3 1 1 1 1 3
Magnesium Hydroxide 1 1 1 1 2 1 1 1 1 1 1 1
Mercury 1 1 1 1 3 1 2 1 1 1 1 1
Methanol 1 1 1 1 1 1 1 1 1 1 1 1
Methyl ethyl ketone 1 1 1 1 1 1 1 1 1 1 1
Milk 3 3 1 1 1 1 1 1 1 1 1 3
Natural gas 1 1 1 1 1 1 1 1 1 1 1 1
Nitric acid 3 3 1 2 3 1 3 3 2 1 3 3
Oleic acid 3 3 1 1 2 1 1 1 1 1 1 1
Oxalic acid 3 3 2 2 2 1 2 1 1 2 2 2
Oxygen 1 1 1 1 1 1 1 1 1 1 1 1
Petroleum oils 1 1 1 1 1 1 1 1 1 1 1 1
Phosphoric
acid, aerated
3 3 1 1 3 1 3 1 1 2 1 3
Phosphoric
acid, air free
3 3 1 1 3 1 2 1 1 2 1 3
Phosphoric
acid vapors
3 3 2 2 3 1 3 1 2 3 3
Picric acid 3 3 1 1 3 1 3 1 1 na na 2
Potassium chloride 2 2 1 1 2 1 2 1 1 1 na 3
Potassium hydroxide 2 2 1 1 2 1 1 1 1 1 na 2
Propane 1 1 1 1 1 1 1 1 1 1 1 1
Rosin 2 2 1 1 1 1 1 1 1 1 1
Silver Nitrate 3 3 1 1 3 1 3 1 1 1 2 2
Sodium
acetate
1 1 2 1 1 1 1 1 1 1 1 1
Sodium carbonate 1 1 1 1 1 1 1 1 1 1 1 2
Sodium
chloride
3 3 2 2 1 1 1 1 1 1 1 2
Sodium chromate 1 1 1 1 1 1 1 1 1 1 1 1
Sodium hydroxide 1 1 1 1 3 1 1 1 1 1 1 2
Sodium Hypochlorite 3 3 3 3 3 2 3 3 1 1 na 3
Sodium thiosulfate 3 3 1 1 3 1 3 1 1 1 na 2
Stannous chloride 2 2 3 1 3 1 2 1 1 1 na 3
Stearic acid 1 3 1 1 2 1 2 1 1 1 2 2
Sulfate liquor 1 1 1 1 3 1 1 1 1 1 1
Sulfur 1 1 1 1 3 1 1 1 1 1 1 1
Sulfur dioxide, dry 1 1 1 1 1 1 1 2 1 1 1 2
Sulfur trioxide, dry 1 1 1 1 1 1 1 2 1 1 1 2
Sulfuric acid, aerated 3 3 3 3 3 1 3 1 1 2 2 3
Sulfuric acid,
air free
3 3 3 3 2 1 2 1 1 2 2 3
Sulfurous acid 3 3 2 2 2 1 3 1 1 1 2 3
Tar 1 1 1 1 1 1 1 1 1 1 1 1
Trichloro-ethylene 2 2 2 1 1 1 1 1 1 1 1 2
Turpentine 2 2 1 1 1 1 2 1 1 1 1 1
Vinegar 3 3 1 1 2 1 1 1 1 na 1 3
Water, steam boiler feeding system 2 3 1 1 3 1 1 1 1 1 1 2
Water, distilled 1 1 1 1 1 1 1 1 1 1 1 2
Water, sea 2 2 2 2 1 1 1 1 1 1 1 3
Whiskey 3 3 1 1 1 1 2 1 1 1 1 3
Wine 3 3 1 1 1 1 2 1 1 1 1 3
Zinc chloride 3 3 3 3 3 1 3 1 1 1 2 3
Zinc sulfate 3 3 1 1 2 1 1 1 1 1 1 2
  • na - data not available

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